Prescription · Full case
Defer kiln wash during evening peak
TOD shiftlowInfoclosedDisputed· 2026-06-15
Wash window collided with 18–20 TOD
Potential savings
₹9,000
per month
₹1,08,000 / yr modeled
Root-cause analysis
- Wash window collided with 18–20 TOD
Recommended action
- Re-check disputed savings against wash log and TOD meter before re-opening.
Anomaly window
| Asset | Load % | Comment |
|---|---|---|
| kiln 1 | 108% | Above design |
| mill 1 | 72% | Normal |
| comp 2 | 54% | Normal |
What this shows
Demand 14% above design during 10–11 TOD peak; MD coincidence risk.
Sanity check
Confirm finding against live load for the named assets. Log header pressure, kW, and alarms for 15–30 minutes to validate.
Cost–benefit & ROI
Modeled addressable: ₹9,000/mo based on MD coincidence · peak TOD window.
Schedule change
Realised: ₹4,200
KPIs & alerts
| KPI | Target | Alert |
|---|---|---|
| Rule confidence | ≥ 66% | < 56% |
| Action by due date | Closed | Overdue |
Commissioning & verification
- Re-check disputed savings against wash log and TOD meter before re-opening.
Ledger entry
Manager takeaway
Defer kiln wash during evening peak. Wash window collided with 18–20 TOD Addressable ₹9,000/mo at 66% confidence.