Operations

Live

Real-time plant instrumentation · load dials, health map, demand profile, and anomaly feed · A · 06:00–14:00 IST

LIVELive plant data · 1s refresh

Plant demand94.2 MW

Last sync0s ago

Live Instrumentation

Live Anomalies

Last triggered 4 min ago

3Critical2Warning2Info

Live Instrumentation

Critical Asset Load Dials

Modbus / OPC-UA · 1s poll

Kiln 1

4,820 kWh/h

Cement Mill 1

PF 0.84

Raw Mill A

Vib 4.2mm/s

Chiller Unit 1

COP 3.3

Compressor 2

AI optimized

Real-Time Health Map

Plant Equipment Status

115 assets

Kiln 1

108%4,820

Kiln 2

91%4,210

Raw Mill A

97%1,840

Raw Mill 2

72%1,690

Cement Mill 1

112%3,940

Cement Mill 2

84%3,560

Compressor 1

79%890

Compressor 2

54%740

Chiller Unit 1

96%1,120

Chiller Unit 2

82%980

Conveyor B1

93%210

Conveyor B2

88%195

Packing Line 1

41%460

Packing Line 2

0%0

HV Transformer

77%—

Admin HVAC

38%380

CriticalWarningGoodOptimizedInfoOffline

2 Critical · 3 Warning · 8 Good · 1 Offline · 1 Info · 1 Optimized

TOD Tariff Exposure

24-Hour Demand Profile

Off-peak Shoulder Peak

Current demand 94.2 MW · Peak demand 98 MW at 20:00 · TOD penalty window 18:00–22:00 · AI shifting 280 kW off-peak

Operational Intelligence

Live Anomaly & Alert Feed

Critical

Kiln 1Load 108% — 14% above design. Drawing 4,820 kWh/h. MD coincidence risk in 10–11 TOD peak.

4m ago

Critical

Cement Mill 1PF 0.84 drifting toward penalty slab. Overload sustained >35 min.

11m ago

Warning

Raw Mill AVibration anomaly on main bearing (Z-axis 4.2mm/s, threshold 3.5mm/s).

18m ago

Warning

Chiller Unit 1COP dropped from 4.1 to 3.3. Possible fouling on heat exchanger.

23m ago

Warning

Admin HVACOff-peak schedule drift — still running into morning peak TOD.

41m ago

Info

Conveyor B1Idle energy draw during scheduled break. 93 kWh wasted.

52m ago

Resolved

Compressor 2AI optimization applied. Load reduced from 84% to 54%. Saving ₹1,800/day.

1h ago

Info

Packing Line 2Equipment offline since 05:30. Planned maintenance. Expected restart: 14:00.