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Replace failed APFC stage 3 capacitor

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Power factorhighInfoclosedConfirmed by operations· 2026-06-28

Stage outage drove PF penalty exposure in Jun

Potential savings

₹19,000

per month

₹2,28,000 / yr modeled

Root-cause analysis

  • Stage outage drove PF penalty exposure in Jun

Recommended action

  1. Spare bank installed; hold as operations-confirmed until PF appears on bill.

Anomaly window

2026-07-21 09:30:00 IST

Anomaly window
AssetLoad %Comment
kiln 1108%Above design
mill 172%Normal
comp 254%Normal
What this shows

Demand 14% above design during 10–11 TOD peak; MD coincidence risk.

Sanity check

Confirm finding against live load for the named assets. Log header pressure, kW, and alarms for 15–30 minutes to validate.

Cost–benefit & ROI

Modeled addressable: ₹19,000/mo based on MD coincidence · peak TOD window.

Spare stage swap

Realised: ₹17,600

KPIs & alerts

KPI targets and alerts
KPITargetAlert
Rule confidence≥ 88%< 78%
Action by due dateClosedOverdue

Commissioning & verification

  1. Spare bank installed; hold as operations-confirmed until PF appears on bill.

Ledger entry

Savings verification
IPMVP Option B
Baseline
mill 1 pf
Period
1 Jul → 21 Jul 2026
Potential
₹19,000
Realised
₹17,600
Status
Confirmed by operations

Manager takeaway

Replace failed APFC stage 3 capacitor. Stage outage drove PF penalty exposure in Jun Addressable ₹19,000/mo at 88% confidence.