Prescription · Full case
Leak survey — instrument air loop B
Compressed airlowInfoverifyingPending· 2026-07-19
Ultrasonic hotspots mapped on night round
Potential savings
₹15,000
per month
₹1,80,000 / yr modeled
Root-cause analysis
- Ultrasonic hotspots mapped on night round
Recommended action
- Close tagged fittings; re-scan loop B after 48 h.
Anomaly window
| Asset | Load % | Comment |
|---|---|---|
| kiln 1 | 108% | Above design |
| mill 1 | 72% | Normal |
| comp 2 | 54% | Normal |
What this shows
Demand 14% above design during 10–11 TOD peak; MD coincidence risk.
Sanity check
Confirm finding against live load for the named assets. Log header pressure, kW, and alarms for 15–30 minutes to validate.
Cost–benefit & ROI
Modeled addressable: ₹15,000/mo based on MD coincidence · peak TOD window.
Repair fittings · low CAPEX
KPIs & alerts
| KPI | Target | Alert |
|---|---|---|
| Rule confidence | ≥ 72% | < 62% |
| Action by due date | Verifying | Overdue |
Commissioning & verification
- Close tagged fittings; re-scan loop B after 48 h.
Ledger entry
Manager takeaway
Leak survey — instrument air loop B. Ultrasonic hotspots mapped on night round Addressable ₹15,000/mo at 72% confidence.