Prescription · Full case
Shift packing surge outside 18–20 peak TOD
TOD shiftmedInfoneeds review· 2026-07-24
Dispatch peaks overlap the evening tariff band
Potential savings
₹31,000
per month
₹3,72,000 / yr modeled
Root-cause analysis
- Dispatch peaks overlap the evening tariff band
Recommended action
- Move non-urgent bagging slots 60–90 min earlier or later than 18–20.
- Coordinate with logistics so trucks do not force a peak surge.
Anomaly window
| Asset | Load % | Comment |
|---|---|---|
| kiln 1 | 108% | Above design |
| mill 1 | 72% | Normal |
| comp 2 | 54% | Normal |
What this shows
Demand 14% above design during 10–11 TOD peak; MD coincidence risk.
Sanity check
Confirm finding against live load for the named assets. Log header pressure, kW, and alarms for 15–30 minutes to validate.
Cost–benefit & ROI
Modeled addressable: ₹31,000/mo based on MD coincidence · peak TOD window.
Schedule change · ops only
Risks & mitigations
| Risk / mitigation | Detail |
|---|---|
| Customer ETA slip | keep one protected peak slot for contractual loads only. |
KPIs & alerts
| KPI | Target | Alert |
|---|---|---|
| Rule confidence | ≥ 74% | < 64% |
| Action by due date | This week | Overdue |
Commissioning & verification
- Move non-urgent bagging slots 60–90 min earlier or later than 18–20.
- Coordinate with logistics so trucks do not force a peak surge.
Ledger entry
Manager takeaway
Shift packing surge outside 18–20 peak TOD. Dispatch peaks overlap the evening tariff band Addressable ₹31,000/mo at 74% confidence.